Innovative process, but the computing materials, labor, electricity, equipment, andįacility costs associated with each manufacturing step. Work by comprehensively examining the manufacturing costs, factoring in not only the Microproperties to be enhanced as the part is being extruded. PNNL is engaged in expanding the beneficial use of nuclear materials such as nuclear process engineering. In 1995, the laboratory was renamed the Pacific Northwest National Laboratory also known as PNNL. Pacific Northwest National Laboratory (PNNL) conducts research for national security missions, nuclear materials stewardship, non-proliferation missions, the nuclear fuel life cycle, energy production. Originally named the Pacific Northwest Laboratory, PNL was established in 1965 when research and development at the Hanford Site was separated from other Hanford operations. Processing uses high-speed shearing rather than melting the material, allowing the The main campus of the laboratory is in Richland, Washington. Rods and tubes directly from high-performance aluminum alloy billets or powders. ShAPE uses solid-phase processing to produce ![]() The ShAPE technology, which was patented by PNNL, is an innovative advanced manufacturing process that received a 2020 R&D 100 Award in the Processing/Prototyping category. Via the technical report Techno-Economic Analysis for Shear Assisted Processing and Extrusion (ShAPE) of High-Strength High-strength, low-weight metal: aluminum alloy 7075 (an alloy made with about 90%Īluminum, 6% zinc, and a few additional metals). The economic value of this new manufacturing process, focusing specifically on a promising Raw materials while significantly reducing their energy consumption, carbon emissions,Īs part of the ShAPE technology research effort, researchers from NREL and PNNL analyzed ShAPE helps reduce manufacturing costs and makes higher-quality ![]() This work was done in collaboration with the Joint Institute for Strategic EnergyĪnalysis Clean Energy Manufacturing Analysis Center and the Pacific Northwest National NREL conducted techno-economic analysis modeling and analysis to compare the ShAPE manufacturing process with conventional extrusion of high-performance aluminum alloys. NREL provides Pacific Northwest National Laboratory with critical techno-economicĪnalysis of ShAPE technology.
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